Expandido PVC Compound for Shoe Soles | Lightweight Foamed PVC - Novos Plastic

Premium Footwear Raw Material

Expandido PVC Compound Lightweight Foamed PVC Sole Material

Engineered by Novos Plastic, our Expandido PVC Compound is formulated for injection molding lightweight shoe soles, sandals, slippers, and casual outsoles. Featuring uniform cellular expansion, it significantly reduces finished shoe weight while providing exceptional cushioning, flexibility, and abrasion resistance.

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Expandido PVC Compound for Shoe Soles | Lightweight Foamed PVC Material - Novos Plastic

Product Description

LIGHTWEIGHT, CUSHIONED & COST-EFFECTIVE SOLE SOLUTIONS

Novos Plastic Expandido PVC Compound for Shoe Soles is a specialized lightweight foamed PVC sole material engineered for rotary and static injection molding machines. Designed specifically for footwear manufacturers producing casual shoes, sandals, slippers, and sports soles, this compound incorporates high-grade PVC resin, precision-balanced blowing agents, and specialized plasticizers. It achieves significant weight reduction without compromising mechanical strength or structural integrity.

By forming a fine, uniform microcellular internal foam structure wrapped in a smooth, non-porous outer skin, our Expandido PVC granules deliver superior shock absorption, high flexibility, and excellent abrasion resistance. With fully customizable expansion ratios, hardness levels, and color options, Novos Plastic provides global footwear producers with consistent batch-to-batch quality, optimized cycle times, and substantial raw material cost savings.

Product Details

Expandido PVC Compound for Shoe Soles Granules
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Significant Weight Reduction & Low Density

Our Expandido PVC compound is engineered with specialized blowing agents that achieve controlled internal foaming during injection. This lowers the overall density of the shoe sole, dramatically reducing the finished footwear weight while maintaining necessary stiffness and shape retention for all-day wearing comfort.

Lightweight Foamed PVC Sole Material Injection Molding Result
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Uniform Microcellular Structure & Superior Cushioning

The optimized additive package ensures smooth cell nucleation and uniform bubble distribution within the sole core. This microcellular matrix yields excellent energy return, shock absorption, and flex fatigue resistance, preventing sole collapse and deformation even under long-term dynamic impact.

Foamed PVC Granules for Shoe Soles Processing
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Excellent Mold Flowability & Smooth Skin Finish

Novos Plastic Expandido PVC compound offers balanced melt viscosity and stable thermal expansion inside the mold cavity. It fills intricate tread patterns completely and creates a clean, smooth outer surface skin with zero sink marks, ensuring crisp visual detailing and strong bonding with upper materials.

PVC Soles Lightweight Solution Quality Inspection
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High Cost Efficiency & Customized Formulations

By reducing material consumption per pair through foaming technology and maintaining short molding cycle times, manufacturers achieve maximum cost efficiency. We offer custom hardness options (Shore A), tailored expansion rates, and REACH/RoHS-compliant environmental formulations to match your precise production standards.

Technical Specifications - Expandido PVC Compound for Shoe Soles | Novos Plastic

Technical Specifications

Our Expandido PVC compounds undergo strict melt rheology and foaming expansion testing to ensure uniform cell structures and stable density reduction for high-efficiency footwear injection molding.
Technical Property Test Standard / Value Feature / Note
Appearance In Granules (Natural / Black / Custom Colors) Uniform Pellets
Foamed Density 0.45 - 0.60 g/cm³ Lightweight Target
Hardness (Shore A) 50 - 75 Shore A (Customizable) ASTM D2240 Standard
Tensile Strength ≥ 10 - 15 MPa Flexible & Resilient
Elongation at Break ≥ 250% High Flex Fatigue Resistance
DIN Abrasion Resistance ≤ 150 mm³ Excellent Outsole Wear Life
Expansion Ratio 120% - 160% (Controlled) Fine Microcellular
Processing Temperature Under 190°C Rotary & Static Molding
Note: Density, expansion ratio, hardness, and color parameters can be customized according to specific shoe sole design and footwear production requirements.
Footwear Applications - Expandido PVC Compound for Shoe Soles | Novos Plastic

Product Applications

Novos Plastic Expandido PVC Compound is specifically engineered for high-efficiency footwear injection molding. Featuring uniform microcellular foaming, our material achieves exceptional weight reduction, superior cushioning, and long-lasting flex fatigue resistance for global shoe manufacturers.
Expandido PVC Compound for Slippers and Flip Flops

Fashion Shoe Soles

Delivers lightweight comfort and excellent soft rebound for fashion shoes, keeping production cost-effective with high expansion yields.

Foamed PVC Material for Sandals and Casual Footwear

Casual Footwear Soles

Provides precise Shore A hardness control and high tensile strength to ensure durable strap retention and comfortable daily wear.

Lightweight PVC Outsoles for Sneakers and Casual Shoes

Leather Shoe Outsoles

Offers fine cell structure for vibrant color options and excellent slip resistance on modern rotary injection molding equipment.

Expandido PVC Soles for Industrial and Safety Footwear

High Thickness Chunky shoe Soles

Formulated for enhanced DIN abrasion resistance and flex endurance, providing durable density reduction for high thickness soles.

Customization, Support & Logistics - Expandido PVC Compound for Shoe Soles | Novos Plastic

Customization Options

Foaming Density Customization for Expandido PVC Sole Material

Foaming Density Control

Adjustable density range from 0.45 to 0.60 g/cm³ to achieve ultra-lightweight performance for slippers, sandals, and casual outsoles.

Hardness and Flexibility Adjustment for PVC Soles

Hardness & Elasticity

Tailored Shore A hardness (50–75 Shore A) providing ideal balance between cushion comfort, abrasion resistance, and flex fatigue strength.

Color Matching for Foamed PVC Footwear Granules

Color & Surface Finish

Precision masterbatch color matching including standard Black, White, Bright hues, and custom Pantone shades with matte or gloss finish.

Eco-Friendly Stabilizer Formulations for PVC Sole Compounds

Eco-Friendly Options

Non-toxic, REACH/RoHS-compliant formula systems engineered for odor-free indoor and outdoor footwear applications.

Customerize Your Own Formula

Support & Services

Injection Process Optimization

Our polymer technical team assists footwear manufacturers in setting ideal cylinder temperature profiles (150°C–175°C) and rotary injection speed to ensure uniform foaming cells.

Trial Sample Batches

Free sample batches available for factory trials on rotary or static footwear injection molding machines, accompanied by detailed processing guidelines.

Batch Consistency Assurance

Rigorous quality control covering melt viscosity, expansion ratio, and DIN abrasion testing to ensure flawless batch-to-batch sole production.

Packing & Shipping

25KG Packaging for Expandido PVC Granules

Standard Bags 25 KG

Moisture-proof PP woven bags with PE inner liner protecting expandido PVC granules from humidity during long-distance ocean transit.

Jumbo Bags Packaging for Bulk Foamed PVC Compound

Bulk Jumbo Bags 1,000 KG

Heavy-duty Ton bags with bottom discharge chutes designed for automated shoe sole production lines and high-capacity hopper feeding.

Container Loading of PVC Sole Compound Granules

Container Loading 20' / 40' FCL

Optimized container payload capacity of approximately 18–20 Metric Tons per 20GP container (palletized or loose bags based on buyer preference).

Frequently Asked Questions - Super Lightweight PVC Compound | Novos Plastic

Frequently Asked Questions

How much weight can be reduced by using your Super Lightweight PVC Compound for shoe soles?

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Our super lightweight footwear PVC compound features advanced microcellular blowing technology, achieving an ultra-low density range of 0.60 to 0.75 g/cm³. Compared to standard rigid or solid PVC soles (1.2–1.4 g/cm³), it cuts overall shoe sole weight by up to 30%–40% while maintaining optimum structural elasticity and cushioning.

Can I customize the Shore A hardness, expansion ratio, and colors for specific sole molds?

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Yes, absolutely. We offer fully customizable formulations tailored to your sole designs. Hardness can be calibrated from Shore A 45 to 70 for outsoles or midsoles, expansion ratios can be adjusted to fit your specific mold expansion allowance, and exact color matching is available via Pantone or RAL codes.

What processing temperature and machine setups are recommended for foam injection molding?

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Our lightweight PVC compound is designed for standard rotary shoe injection molding machines and single/double-color footwear equipment. Recommended barrel heating temperatures range between 150°C and 175°C, with optimized backpressure to ensure uniform microcellular bubble distribution without surface blistering.

Does the lightweight microcellular structure compromise sole flex resistance or abrasion durability?

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No. By incorporating high-molecular plasticizers and cell-stabilizing polymer additives, our compound creates dense, closed-cell micro-foams. It passes over 100,000 cycles in Ross Flex fatigue testing without cracking and maintains excellent DIN abrasion resistance for everyday footwear.

Do you provide sample materials and technical guides for factory trial runs?

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Yes, we supply sample trial bags for factory testing on your active production lines. Our technical engineering team provides comprehensive injection profiling sheets and temperature setup guidelines to guarantee a fast, trouble-free trial run.
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