Expandido PVC Compound for Shoe Soles | Lightweight Foamed PVC Sole Material | Novos PVC

PROFESSIONAL IN PVC MANUFACTURING

Expandido PVC Compound for Shoe Soles Lightweight, Comfortable & Durable

Novos Expandido PVC Compound is a premium foamed PVC material developed for lightweight footwear soles. It delivers excellent expansion performance, uniform cell structure, superior comfort, and reliable durability for modern shoe manufacturing.

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The Technical of Expansion PVC

Novos Expandido PVC Compound is specially engineered for the production of lightweight and comfortable footwear soles. Through advanced formulation technology and strict quality control, the compound achieves excellent foaming performance while maintaining strong mechanical properties and stable processing behavior.

The material creates a uniform microcellular structure throughout the sole, resulting in lower density, improved cushioning, and enhanced wearer comfort. Its stable chemical composition allows high-temperature processing without degradation, ensuring consistent quality during mass production.

Expandido PVC Compound also offers excellent colorability, abrasion resistance, and hardness customization, making it suitable for fashion footwear, casual shoes, sandals, slippers, and other lightweight sole applications.

With years of PVC compounding expertise, Novos provides tailored formulations that help manufacturers improve product performance, reduce weight, and achieve reliable production efficiency.

Super Lightweight
01

Ultra-Lightweight with Excellent Foaming Performance

The optimized foaming system enables finished sole density as low as 0.40 g/cm³ under ideal production conditions. The expansion process creates a highly uniform cellular structure, helping manufacturers achieve lighter footwear without sacrificing performance. Even under 80× microscopic magnification, the cell distribution remains remarkably consistent, contributing to better cushioning, flexibility, and product appearance.

• Finished density can reach 0.40 g/cm³

• Uniform cell structure throughout the sole

• Improved cushioning effect

• Reduced shoe weight

Expandido PVC Ccompound for Soles
02

Stable Quality and Reliable Durability

The compound features a stable chemical structure designed for demanding manufacturing environments. It can withstand processing temperatures up to 190°C while maintaining excellent physical properties. The material also provides easy pigmentation, consistent color dispersion, and strong abrasion resistance, making it suitable for long-term use in everyday footwear applications.

• Stable processing up to 190°C

• Easy color matching and customization

• Consistent production quality

• Good wear resistance

Expansion PVC Compound
03

Comfortable Feel with Customizable Hardness

Comfort is one of the most important factors in footwear design. Novos Expandido PVC Compound allows hardness adjustment according to customer requirements, helping manufacturers develop soles with the desired balance of softness, flexibility, and support. The lightweight cellular structure improves shock absorption and provides a comfortable underfoot experience, making it an ideal choice for modern fashion footwear.

• Adjustable hardness range

• Better shock absorption

• Improved flexibility

• Preferred material for fashion shoe soles

Technical Performance Analysis

Our PVC compounds undergo rigorous rheological testing to ensure consistent thermodynamic properties for high-speed injection molding.

Property Test Method Unit Specification
Specific Gravity ASTM D792 g/cm³ 0.50 ± 0.02
Shore Hardness ISO 868 Shore A 65 ± 2 (Customizable)
Abrasion Resistance DIN 53516 mm³ ≤ 300
Available Colors Visual - Fully Customizable

Data values represent average laboratory results and can be modified to meet specific shoe sole mold requirements.

Compliant with international safety standards including REACH SVHC and RoHS 3.0 directives.

Why Choose Novos PVC?

Quality Prime, Every Time.

Advanced Foaming Technology

Uniform cell formation creates lighter soles with excellent cushioning and consistent quality across every production batch.

Consistent Manufacturing Quality

Strict quality control ensures stable processing performance, reliable expansion behavior, and repeatable production results.

Custom Formulation Support

Density, hardness, color, and performance characteristics can be tailored according to specific customer requirements.

Professional PVC Compound Expertise

Years of PVC compounding experience help customers optimize production efficiency and develop competitive footwear products.

Frequently Asked Questions

1. What is the lowest density achievable with Expandido PVC Compound? +
Under optimized production conditions, finished sole density can reach approximately 0.40 g/cm³, depending on mold design and processing parameters.
2. Is the foam structure uniform throughout the sole?+
Yes. The compound is designed to create a highly uniform cellular structure. Even under 80× magnification, the foam cells remain evenly distributed.
3. What processing temperature can this compound withstand? +
Novos Expandido PVC Compound offers excellent thermal stability and can be processed at temperatures up to 190°C.
4. Can hardness be customized? +
Yes. We can adjust hardness according to your footwear design requirements, allowing different comfort and performance characteristics.
5. What types of footwear are suitable for this material? +
The compound is ideal for fashion shoes, sandals, slippers, casual footwear, children's shoes, and other lightweight sole applications.

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